EAST MARLBOROUGH — While Santa’s Workshop is justifiably well-known for making countess toys every year, a local workshop has been cranking out some of the most amazing hand-made wooden toys for area kids in need for almost a decade now.
The Tech Education department of Unionville High School — along with gathering toys as part of the United States Marines’ Toys for Tots program — has been hand-building amazing wooden toys, a project allowing students to give back to greater community while learning skills.
Under the direction of long-time Tech Ed teacher Mike Berkeheiser and other faculty members, students create a toy concept, design it and finally build roughly 100 toys for area kids in need. With seed money from the school’s PTO, this year, the students built pull-along wheeled crickets, hand-painted and with articulating legs, to allow them to pop up and down when pulled by a child.
Each year, students and faculty create toys for young children that blend the latest in high-tech design with old-world craftsmanship.
It is important to understand that the production process was much like that of many professional shops, and not like the casual hobbyist. The students use computer-aided design software (CAD) to design the toys — particularly important with toys that have moving parts. The simulations sort through the toys’ motions and any potential conflicts or issues before the first piece of wood is cut. Students then use a computer controlled router to cut out the basic shapes before handwork begins on the item.
Although a lot of technology is involved, a great deal of old-fashioned wood-working is also involved. Students hand sand each of the pieces of wood — crucial to eliminate all potential splinters in toys intended for young children. Then each piece is hand-stained by students, prior to final assembly.